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Reverse Engineering for Innovation

Benefits of Reverse Engineering in Manufacturing

The manufacturing sector looks at reverse engineering as an important way to sustain competition or as a tool to understand the flaws in a design and to re-work it. The process may differ between manufacturers, yet it is evident that the rise of reverse engineering has gained momentum, and the integration of CAD tools has amplified its impact. Here are a few benefits that come with the use of reverse engineering in product innovation.

Filling Up Voids in Design Information

Reverse engineering is applied to discover or develop full design information about obsolete components. It is of utmost importance to have accurate design data documentation for production efficiency in computer-aided manufacturing.

Figuring Out Why Products Failed

Reverse engineering is also critical for product failure investigation and extending the product’s functional life cycle. For example, if a component like an engine crankshaft is showing signs of premature failure, it can be investigated by applying reverse engineering methodology. These stress regions or cracks can be identified and improved.

Improving Manufacturing Processes

The concept of reverse engineering is not restricted to analyzing product designs. It is also applied to make a product easier and faster to manufacture without compromising on quality or performance. Identifying the most cost-efficient way to manufacture components is crucial for lean manufacturing and is hugely beneficial in cost savings and quality control.

Injection Molding Services for the Tools you Need

Injection Molding Services — Tooling

When it comes to our business, we know the exact tools and equipment needed to ensure everything is running smoothly. Everything has its purpose for keeping production going, which is why when any of those essential tools break, it can make things a little complicated. That’s why companies like Decatur Mold Tool & Engineering, Inc. is specialized in injection molding services for manufacturing precisely what you need using high-quality plastic materials.

The process where the mold is being made is called tooling. In other words, you can think of it as a tool design so that the right parts are sent to customers. The process requires some highly skilled technicians that understand how to create top-quality parts with tight dimensions. It requires suitable materials to ensure the manufactured pieces will last for many years. The beauty of injection mold services is that the tooling can be tailored to the needs of each customer, and in the case of more common machinery, it can be reused by anyone who needs it. This makes the process quick, precise, and seamless.

Contact Decatur Mold Tool & Engineering, Inc. for more information about their injection mold services and tool design. They’ll be glad to answer any inquiries you may have.

Reliable Plastic Molding Services

The Reliability of Plastic Molding Services

The diversity of uses for plastic in today’s society makes plastic molding services an important cog in every industry. Melted and made with different materials and chemicals, plastic can truly be shaped into almost anything you see on the market today. Companies like Decatur Mold Tool & Engineering, Inc. are dedicated to manufacturing precisely what you need using state-of-the-art technology.

What exactly do plastic molding services entail? Also known as plastic injection molding, this process consists of resin in a barrel that’s heated to a molten state before being shot into a mold to form a final production-grade thermoplastic part. These molds are usually designed for reuse with exact measurements and features to ensure customers continue to receive the best quality components. These services are essential to making sure various industries can quickly get high-quality parts and pieces without fear of scrambling to search for a part that might be very difficult to find pre-made.

The benefits of mold manufacturing are something Decatur Mold Tool &Engineering, Inc. can deliver. Contact them today to learn more about their services; they’ll be happy to discuss details about specific parts you need to have made.

Producing Better Tools and Parts with CAD Drawing

Why CAD Drawing Is Beneficial In Tool Prototyping & Production

CAD is a type of software that many industries rely on to create drafts and models before the production process. CAD design services are useful to design 2D drawings and 3D models with precise measurements. Industries like engineering, industrial design, architecture, and product design can all use CAD design for development cycles and for improving their productivity by leaps and bounds.

There are many benefits of using CAD software for prototype tooling. Studies have shown that integrated CAD usage enables product development companies to meet their goals more efficiently, improving product development time and quality, which translates to reduced manufacturing costs. Here are the two biggest benefits of CAD design services:

Increased Productivity

CAD software lowers production costs by helping designers work faster and smarter. This then allows those companies to produce high-quality, low-cost products and increases their output levels as well by being able to make design changes on the fly when necessary. This is a huge competitive advantage in the global marketplace.

Higher Quality Designs

Historically, when a design didn’t turn out as expected, the team needed to go back to the drawing board. Using CAD design services gives design teams better control of the quality of the final engineered product.  It is now much easier to investigate errors, diagnose problems, and enact solutions before any prototypes are made.

Fabricate the Parts You Need with Custom Machining

When & Why You Need Custom Machining

Custom machining refers to creating or producing metal parts that do not exist anywhere else. It can take any form of machining, including turning and milling. A custom metal part may be as simple as one gear for a mechanism, but it is required in a particular nonstandard size or material or is a new invention that suppliers don’t yet have, calling for a custom production part.

Industries That Require Custom Machining

Nearly all industries require tailored or contract machining. If a business is searching for accurate parts that are sometimes complex to produce using traditional methods, custom machining comes in handy. Some of the industries that require this kind of specific machining include:

  • Aerospace and Defense – Items produced for this industry can include flight safety equipment or parts needed for a specific aircraft.
  • Agriculture– Some items tailored for this industry include farm vehicles and farming tools.
  • Automotive– Motorcycle or vehicle parts and all accessories can be produced using machining.
  • Construction– This category may include heavy construction equipment that does not exist anywhere, particularly if the equipment is a unique design.
  • Electronics – This custom machining can include the production of semiconductor parts, enclosing cases, and others.
  • Firearms – There are many small metal parts needed for ballistic devices.
prototype parts

The Benefits of Prototype Tooling

When custom injection molding is done without a prototype parts stage, this generally leads to a series of production tool adjustments that are both disruptive and costly. Some production managers misperceive a saving to be made for skipping prototype tooling, but those quickly evaporate with the higher risk of a defective part causes legal expenses and other related costs.

Depending on the complexity of the application, prototype parts generally account for about 20-40% of overall production tooling costs. It’s not a small investment, but it’s well worth it when you consider these top three advantages.

Testing Different Plastic Materials

Any plastics made can be more efficiently performance-tested and comparisons assessed without a large financial investment. Having the benefit of physically evaluating prototype parts is a major advantage in making a final selection.

Confirming Part Geometry Feasibility

This is the best opportunity to see if the prototype parts perform properly without defects. If there are problems, it is somewhat simple to revise the prototype tool with cuts or welds.

Reducing Production Time

Overall, it is faster and less costly to make changes to prototype parts compared to the production parts. The ability to design, create, and revise prototype tools is a competitive advantage in the industry. It can lead to a final design that needs fewer revisions to the production tool, saving time and money on the project’s production end.

CAD designer

How CAD Software is Used to Create More Accurate Parts

Computer-aided design (CAD) refers to using computers (or workstations) to aid in the creation, analysis, modification, or optimization of a design. CAD design services and software are used to increase the productivity of designers, improve the quality of designs, improve documentation, and create a database for manufacturing.

Designs made through CAD software and CAD design services help protect products and inventions when used in patent applications. CAD output is in the form of electronic files for printing, machining, or other manufacturing operations. You may also see the term CADD (computer-aided design and drafting) also used.

CAD software for mechanical design uses graphics to depict traditional drafting objects or the overall appearance of designed objects. However, it involves more than just shapes. Like manual drafting of technical and engineering drawings, CAD design services convey information like materials, dimensions, tolerances, and processes.

CAD is an important industrial art used in many industrial applications, including automotive, shipbuilding, and aerospace industries, prosthetics, industrial and architectural design, and many more. CAD design services are widely used to produce computer animation for special effects in advertising and technical manuals and even in movies.

automotive manufacturing

The Importance of Precise Machining in the Automotive Industry

There are few experiences in life as rewarding as driving on the open road in a vehicle that you love and trust. However, this feeling isn’t possible when drivers can’t trust their vehicles to perform up to their standards. It’s difficult to get the most out of your ride when you can’t even achieve peace of mind behind the wheel. That’s why precision machining is so important in the automotive world. With the right company handling your contract machining, your automotive clients are sure to feel safe and confident whenever they’re on the road.

Safety First

Precision machining is about more than just making the right product; it’s also about making the right product efficiently, effectively, and consistently, nowhere is this truer than in the automotive world. To create the safest possible vehicles, manufacturers need to know that the parts they receive are consistent in shape, measurement, and quality—and Decatur Mold always delivers. Using a computer-controlled process, Decatur Mold makes detailed parts with extreme precision and impressive consistency. This empowers manufacturers to produce safe vehicles and allows drivers to experience their vehicles without worry.

Contact Decatur Mold to learn more about our contract machining capabilities and the markets we serve.

 

military planes

Rely on an ITAR Registered Manufacturer for Injection Molding Services

Your Project Management Experts – From Design to Distribution

When most people envision injection molding, they imagine small appliances, consumer products, and even simple containers. But the world of injection molding is much broader and includes an impressive range of markets and industries. Professionals from the aerospace, medicine, and automotive industries all rely on high-quality precision parts from Decatur Mold. Additionally, we’re able to support military clients thanks to our sought-after ITAR certification, allowing us to provide products and services to the military.

What is ITAR-Registered Certification?

ITAR (The International Traffic in Arms Regulations) is a set of governmental regulations, policies, and provisions governing defense exports. Examples of these regulations include rules about the prohibition of exports, the import and sale of goods from certain countries, export exceptions, and much more. All brokers, exporters, and manufacturers of defense articles—including Decatur Mold—are required to register with ITAR.

What We Can Do For You

Our military clients appreciate that we take on their projects from conception through completion. Regardless of the part or tool you require, you can count on us to help you create it with comprehensive project management services. By taking the time to understand your requirements fully, we’re able to design, manufacture, and distribute the military-related product that you need.

Contact Decatur Mold today to get started on your project.

injection molding machine

How Colored Resin is Used in the Injection Molding Process

You know enough about mold manufacturing using plastics to know that your customers often need products in colors other than white. However, they also want versatile and durable parts regardless of their color. Colored resin is a popular choice for injection molding because it allows you to fulfill your customers’ requests.

Manufacturers use high-quality colored plastic pellets made from polypropylene or other natural polymers to create colored resin. Depending on the application, fabricators also offer color matching for the colored resin to make injection-molded products. Color matching is especially important in automobile manufacturing, where it is better for dashboards, door handles, and moldings to match a vehicle’s painted surfaces.

The addition of color to the resin before manufacturing products prevents your customers from painting the parts before they market them.

The injection molding process includes injecting the colored resin into the preferred mold and then waiting for it to cool and harden. Important features of components made from colored resin include resistance to heat damage and fading, which means they have long-lasting quality.