As an essential business, Decatur Mold has remained open throughout the ongoing COVID-19 pandemic. We have proudly supported our customers as they have developed solutions to address critical needs that have quickly arisen as a result of this national health crisis. Two recent examples are detailed below.
Fast-tracking an Air Purifier
One of our customers needed to fast track the production of an air purifier system to meet urgent safety requirements created due to the COVID-19 pandemic. Working hand in hand with our customer and leveraging our DFM capabilities to help with our customer’s existing part design, we created a schedule that would allow the seven molds needed to be designed and built in the five week schedule needed to meet their requirements. These molds were built using P-20 steel to run in a production atmosphere along with a required finish of a VDI 27 EDM texture. We completed all the molds as scheduled in five weeks to our customers standards. Sample parts were ran at Decatur Mold and delivered to our customer. These molds have been fine-tuned and are now in production at our customer’s facility! Once again Decatur Mold helped a customer get to the market quickly by leveraging our extensive capabilities, years of experience, and flexible manufacturing options.
Helping our Customer Support First Responders and Medical Staff
Within days of beginning the project above, another customer needed to fast track their project. This customer needed to hit the market with a respirator that would filter the COVID-19 virus to protect first responders and medical staff. Working hand in hand with our customer and again leveraging our DFM capabilities, we helped them develop the part design to insure manufacturability and created a four week schedule required by our customer to build the ten production molds. This program had one very extensively detailed part that created design concerns for our customer. We developed a plan to build a production base with QC-10 aluminum inserts to reduce cost and timing until the part concerns are put to rest and production could start. We would later construct P-20 steel inserts to replace the QC-10 inserts at our customer request. These molds required a VDI EDM texture finish. We completed all ten molds on time to the customer’s standards and sample parts were ran at Decatur Mold and delivered to the customer. Molds are presently in the process of undergoing some minor engineering changes and will be sampled again soon. Again, extensive capabilities, years of experience, and flexible manufacturing options has resulted in a successful customer project!
Let us help you on your next project!
- Get to Market Quicker by Leveraging our Extensive Capabilities
- Our Experience Offers Enhanced Overall Performance
- Flexible Manufacturing options reduce cost and speed up turnaround
- Bridge-production molding to support complex needs
- Our 50+ years of experience can help to solve your problems.
- Diverse market experience expands our knowledge to serve you.