custom machining | Decatur Mold Tool & Engineering, Inc.

Benefits of Custom Machining to Your Business

Many suppliers state they deliver custom machined parts; however, customers can sometimes be left with a piece that is unsatisfactory for their needs. One major cause of dissatisfaction is that suppliers will often utilize a part they have already created and modify it. Reliable custom machining experts like those at Decatur Mold Tool & Engineering, Inc. create truly custom parts for each order request.

Professional custom machining offers these crucial benefits for your business:

Time Savings

One of the biggest benefits of custom or CNC machining is that you don’t waste time and money looking for parts that are no longer in production and so may not be readily available from a third-party vendor. The right custom machining shop can take your specifications, create the parts you need, and deliver them to you in less time than it takes you to search.

Specifications Are Always On File

After your first order, your part specifications are kept on file so that the next time you need replacement parts, they are ready. The convenience and peace of mind that comes with knowing you can place your custom machining order on Monday, and the parts will be in your inventory by the end of the week cannot be overstated.

Reduce Lost Production Time

Every hour you have to wait for a custom part to arrive, your business is losing money. Your machines are down, and you are paying your employees. Building a partnership with a reputable custom machining shop means you get help in an urgent situation and have your machines up and running again with minimal delay.

When & Why You Need Custom Machining

Custom machining refers to creating or producing metal parts that do not exist anywhere else. It can take any form of machining, including turning and milling. A custom metal part may be as simple as one gear for a mechanism, but it is required in a particular nonstandard size or material or is a new invention that suppliers don’t yet have, calling for a custom production part.

Industries That Require Custom Machining

Nearly all industries require tailored or contract machining. If a business is searching for accurate parts that are sometimes complex to produce using traditional methods, custom machining comes in handy. Some of the industries that require this kind of specific machining include:

Aerospace and Defense – Items produced for this industry can include flight safety equipment or parts needed for a specific aircraft.
Agriculture– Some items tailored for this industry include farm vehicles and farming tools.
Automotive– Motorcycle or vehicle parts and all accessories can be produced using machining.
Construction– This category may include heavy construction equipment that does not exist anywhere, particularly if the equipment is a unique design.
Electronics – This custom machining can include the production of semiconductor parts, enclosing cases, and others.
Firearms – There are many small metal parts needed for ballistic devices.

CNC Machining

Keeping your production on schedule is simple with Decatur Mold Tool & Engineering, Inc. on your side. We provide fully customizable CNC machining for injection molds and other tools and parts. Our state-of-the-art Computer Numerical Controlled (CNC) mills allow us to handle a diverse array of designs with ease, ensuring you always receive the products you need when you need them—and in perfect condition.

Contact us today to discuss your production needs, whether they be mold manufacturing, tool design, or something else. Our knowledgeable team would be happy to answer any questions you have and give you an estimate for our CNC machining services.

A Partner You Can Trust

In today’s fast-paced market, it’s more important than ever to find a manufacturing partner who matches you for speed and quality. The team at Decatur Mold Tool & Engineering, Inc. is one you can trust. We’re fully committed to ensuring your order arrives on time and is made exactly to your specifications.

For over half a century, we’ve served injection mold businesses and other clients nationwide. During that time, we’ve worked hard to earn and maintain our reputation for reliable products and no-stress customer service. Reach out today to discuss our CNC machining solutions, and you’ll quickly understand why so many businesses rely on us.

CNC Machining

You want premium quality parts for your manufacturing process. If you start with the best components possible, you can create top-of-the-line equipment, machines, and more. It will be more beneficial if you turn to an experienced team to handle your CNC machining to ensure the efficiency of the process. At Decatur Mold Tool & Engineering, Inc., we have the machinery and skills to cut parts according to your specifications.

The Precision You Want

The benefit of CNC machining is that it offers better results than cutting with manually controlled devices. Our state-of-the-art tools work effectively with ceramic, metal, plastic, wood, and other materials. With the help of CNC software, we can program our equipment to do precise cutting resulting in parts and fittings in the exact shapes and sizes you request. We focus on delivering versatile and durable products that you can use in various applications.

Budget-Conscious Machining Services

Because of its efficiency and less chance for errors, CNC machining can also save you money on parts. You can pass those savings along to your customers and improve your bottom line. Reach out to us to discuss the parts and services you need.

The Importance of Accurate Machining for the Appliance Industry

In today’s fast-paced and production-oriented environment, it’s all too easy to consider CNC machining as part of a company’s daily operations. It is important to remember, however, that this school of manufacturing has a purpose–and it isn’t just for breaking quota records or meeting deadlines. Today, we will go over the function of precision, custom machining, and its relation to the appliance manufacturing sector.

Computer numerical machining utilizes computer technology to fabricate parts. Today’s home appliances are more sophisticated than before, which means the components which comprise them require a high degree of both accuracy and consistency. A part that doesn’t fit with the rest of the system means that the appliance won’t work. Worse, it can hold up production.

Custom machining remedies concerns regarding consistency and accuracy. Since these machines are assisted by software, it is easier to fabricate parts with the same specifications as noted in the design documents. Automation facilitates results that are repeatable and have little variance, which in turn reduces the likelihood of a manufacturing defect.

CNC machines are not infallible, however. Since they are utilized for making precision components, they also require maintenance conducted by highly trained and qualified technicians. It is up to the technician to change out tooling, verify fabrication orders, and make any necessary corrections.

When considering custom machining, it is important to team up with a crew you can trust. Contact your local manufacturing company to learn about their CNC machining capabilities.

Contract Machining

Every moment matters in today’s fast-paced environment. To make sure you are getting the results when you need them, turn to the professionals at Decatur Mold Tool & Engineering, Inc. Thanks to our contract machining services, you are able to get the custom molds you need to optimize your production line, expand your capabilities, and extend your bottom line.

From contract manufacturing to mold fabrication, our company is committed to being your solutions provider. When you hire us, you are effectively extending your capabilities while keeping your operating costs to a minimum. We offer a variety of machining services to our clients, including:

CNC Milling
EDM Wire Cutting
Turning & Lathing
Drilling, Spotting, & Boring
Grinding & Finishing
& More

State-of-the-Art Technology for Impressive Results

By taking advantage of the latest equipment and technology, our team has the ability to successfully transform your ideas into reality. Our cutting-edge facility houses more than 130 pieces of advanced equipment, including:

15 CNC Milling Machines, including Toyoda, Makino, Deckel, Matsuura, & Others
4 EDM Machines, (3 Ram & 2 Wire) All Makino
1 CNC Lathes – Okuma LB 3000
1 Gundrill – Taurus DHDM1500 (Drilling Depth of 81.450”)
1 Spotting Presses, including Millutensil & Dake / remove
6 Grinders, including Chevalier, Gromax, Okamoto, & Others

Support from a Highly Experienced Team

Collaborate with a team dedicated to your absolute success and satisfaction. Our full-time contract manufacturing team members include seasoned design engineers and operators willing to support you for the duration of the contract. Whether we are machining aluminum, steel, or any other type of metal, you can trust us to deliver results each and every time.

As the injection mold manufacturing process has evolved—so has our company. Since beginning operations more than 50 years ago, our company has continuously grown and now utilizes an 87,000-square-foot multifunctional production facility that operates 24 hours a day, seven days a week. Our facility is staffed with over 100 highly skilled experts working on the latest and best production machinery to tackle custom machining projects of virtually any size and scope.

Government

We Are ITAR Compliant

As an ITAR-registered injection mold builder, our team is entrusted by the Department of Defense to design and build prototype plastic injection molds for various government entities. By strictly adhering to the requirements set forth by ITAR regulations, we can meet the needs of our industrial, government, and institutional clientele.

Whether you research and manufacture weaponry for the US military or are a global aerospace and defense company, our mold manufacturing facility is prepared to support your fabrication goals. We’re proficient in prototype tooling, builds, molding, and machining and are ready to pivot quickly and easily between applications to meet your needs.

By continually innovating and researching new design and development processes, we remain current with the latest technologies and advanced techniques our military and defense clients expect. We don’t just manufacture plastic injection molds; we build relationships, pioneer new practices, and protect the integrity of your project.

When you entrust your next design to our experienced team, you can expect mold manufacturing expertise unparalleled in the industry. We take incredible pride in our processes and are committed to delivering results that exceed your expectations. No matter your requirements, reach out to a trusted ITAR-registered injection mold builder to advance your goals.